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High Performance Straight Seam Welding Machine For Metal Tube Making

High Performance Straight Seam Welding Machine For Metal Tube Making

High Performance Straight Seam Welding Machine For Metal Tube Making

Product Details:

Place of Origin: JIANGSU,WUXI CITY
Brand Name: KETONG
Certification: CE, GOST, ISO9001:2008
Model Number: GH32

Payment & Shipping Terms:

Minimum Order Quantity: Negotiable
Price: Negotiable
Packaging Details: Standard Packing
Delivery Time: 30 working days after receive the buyer's advance payment
Payment Terms: L/C, T/T
Supply Ability: 10 sets per month
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Detailed Product Description
Diameter: Ф12-Ф32mm Wall Thickness: 0.5-2.2mm
Strip Width: 40-100mm (±0.2mm) Strip Thickness: 0.5-2.2mm
Unit Production Mode: Continuous Pipe Speed: 20-100m/min

High Performance Straight Seam Welding Machine For Metal Tube Making

 

the production line process


Raw material (belt coil)-unwinding-shear butt welding-cage storage bin-feeding forming-high frequency welding-outer burr-cooling water jacket-sizing straightening-flying saw cutting- blanking (manual stacking)Bag)-Inspection-Inbound

Detailed Product Description
 
Diameter: Ф12-Ф32mm Wall Thickness: 0.5-2.2mm
Strip Width: 40-100mm (±0.2mm) Strip Thickness: 0.5-2.2mm
Unit Production Mode: Continuous Pipe Speed: 20-100m/min

 

 

Third, the main equipment introduction


Uncoiler
It is used for feeding the steel coil to ensure the smooth entry of the strip into the loop.
(1) Structural form: double station, mechanical tension, pneumatic brake
(2) Dish diameter: Φ1500mm
(3) Steel coil inner hole: Φ350-Φ550mm
(4) Height of the rack center: 950mm
(5) Carrying weight: 1800Kg
2. Shear butt welder
It is used to cut off the first and last irregular parts of the two coils and weld them.
(1) Structural form: pneumatic shearing, automatic welding of argon arc
(2) Shear width: 40-100mm
(3) Shear thickness: 0.5-2.2mm
(4) Welding speed: 75-500mm/min
3. Cage storage bin
It is used to store a certain amount of steel strip supply host to ensure the continuous production needs of the host during the take-up time.
(1) Structure: channel steel frame, pneumatic feeding, screw manual adjustment
GH32-2

(2) Feeding speed: 150m/min
(3) Motor power: 3KW
(4) Storage capacity: 150-300m
(5) Dimensions (length × width × height): 6000 × 420 × 2500mm
4. Forming - sizing mainframe
(1) Structure: integral bed, central concentrated transmission
(2) Unit arrangement:
Molding section: Feeding - Seven-roller leveling - Feeding -1 level - 1 - 2 level - 2 - 3 level - 3 - 4 level
Welding section: guiding - extrusion - planing - planing - polishing - cooling
Sizing section: 1 stand - 1 level - 2 stand - 2 level - 3 stand - 3 level - 4 stand - 4 level - 5 stand - 5 level
- coarse straightening
(3) Transmission mode: by a 90KW DC motor (Jiangsu Ace), reduced by ZLY180
The speed machine (Jiangsu Tailong) transmits the power to the screw umbrella transfer case, which is then transmitted from the cardan shaft to each flat roll.
(4) Flat roller device: gantry type overall frame, side exit roll
Flat roller shaft diameter: Φ50mm, 42CrMo quenching and tempering treatment, surface high frequency
(5) Vertical roller device; using integral slider roller shaft, screw adjustment, nut as copper
Vertical roller shaft diameter: Φ35mm, 40Cr quenching and tempering treatment, surface high frequency
(6) Sub-power box: using spiral bevel gear transmission, modulus M8, 20CrMoTi carburizing and quenching
(7) Guide device: It can move up and down, left and right, rotate 360 ​​degrees, and adjust the opening angle of the weld before and after.
(8) Extrusion device: using two-roll extrusion type
GH32-3

(9) Planing device: using two sets of planer
(10) Cooling device: using bath and spray combination
(11) Straightening device: It adopts Turkish head type, double-sided four-roller, which can move up and down, left and right, and 360 degree rotation.
(12) Bearings: All selected Harbin factory
(13) Dimensions (length × width × height): 8500 × 1700 × 1000mm
5. Computer flying saw
It is used to carry out fixed length cutting of welded steel pipe online.
(1) Structure form: computer program control, computer tracking and cutting method, Siemens touch screen.
(2) Cut pipe diameter: Φ12—Φ32mm
(3) Thickness of cutting tube: 0.5-2.2mm
(4) Fixed length accuracy: ±3mm
(5) cut off the motor power; 11KW
(6) Drive motor power: 15KW
(7) Saw blade specification: Φ50×Ф450×3.0mm
(8) Saw blade line speed: 87m/s
6. Blanking roller
(1). Transmission pipe diameter: Φ12—Φ32mm
(2). Length of conveying steel pipe: 4-6m
(3). Transmission pipe speed: 150 m/min
(4). Motor power: 3KW GH32-4


Fourth, the user must configure matters


1. The occupied area of ​​mechanical equipment (length × width): 35m × 4.5m
2. High-frequency electrical occupied space (length × width): 6m × 3m (If the height of the factory under the beam is 4.5 meters or more, the high-frequency room can be placed in the attic and made with channel steel and wood board)
3. Unit foundation (according to the supplier's foundation map construction)
4. Power supply: main power to high frequency room, unit position
5. Gas supply: one air compressor (1.5 m3/min)
6. Water supply: one unit pool (20 cubic meters), one 2-inch semi-self-priming pump (head is more than 20 meters), and the number of water pipes and gate valves are ordered when installed on site.
7. Order a number of flying saw blades (according to the specifications provided)
8. Induction ring and magnetic bar are configured according to pipe specifications
9. Finished steel pipe receiving frame 1 (on-site production)

 

High Performance Straight Seam Welding Machine For Metal Tube Making

Contact Details
Wuxi Ketong Engineering Machinery Manufacture Co.,Ltd

Contact Person: Cicy

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