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Custom Welded Pipe Machine , Large High Frequency Pipe Welding Machine

Custom Welded Pipe Machine , Large High Frequency Pipe Welding Machine

Custom Welded Pipe Machine , Large High Frequency Pipe Welding Machine

Product Details:

Place of Origin: JIANGSU,WUXI CITY
Brand Name: KETONG
Certification: CE, GOST, ISO9001:2008
Model Number: ZG50

Payment & Shipping Terms:

Minimum Order Quantity: Negotiable
Price: Negotiable
Packaging Details: Standard Packing
Delivery Time: 30 working days after receive the buyer's advance payment
Payment Terms: L/C, T/T
Supply Ability: 10 sets per month
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Detailed Product Description
O.D.: Φ19mm~Φ76mm W.T.: δ0.8mm~2.5mm,δ≤2.0mm
MILL SPEED: 20M/min~90M/min LENGTH: 4M~8M
W.T. Of Strips: δ0.8~2.5mm Width Of Strips: H60~240mm

Custom Welded Pipe Machine , Large High Frequency Pipe Welding Machine

  • PRODUCE CAPACITY
NO.ITEMWORKING RANGEREMARK
1

O.D.

Φ19mm~Φ76mm 
2

W.T.

δ0.8mm~2.5mm,δ≤2.0mm 
3

MILL SPEED

20M/min~90M/min 
4

LENGTH

4M~8M 
 
  • STEEL STRIPS SPECIFICATION
(NO.)(ITEM)(WORKING RANGE) 
1

W.T. of strips

δ0.8~2.5mm

MATERIAL
Q195,235

2

Width of strips

H60~240mm
3

O.D. of steel coil

Φ800mm~Φ1200mm
4

I..D. of steel coil

Φ450mm~Φ550mm
5

Maxi. Load weight

≤1800kg
 

working flow
Raw material (steel coil) → uncoiling → shearing and butt-welding → material accumulating → non-power leveling →mill-forming → high-frequency welding → removing burrs outside of weld seam → cooling → sizing → roughly straightening → fixed length cutting → run-out tabl

  • machine parts details
    • uncoiler two type: manual/hydraulic expanding

Structure type: Double-side 180ºrotary manual expanding tightly, which insure steel coil feeding alternatively and make steel strip going into accumulator freely.

 
Structure type

Manual expanding and 180°Rotating, and pneumatic braking

I..D. of steel coil

Φ450mm~Φ550mm

O.D. of steel coil

Φ800mm~Φ1200mm

Width of strips

H60mm~H240mm

Maxi. Load weight

≤1800kg

Option: hydraulic expadning uncoiler can loading 2500kgs
Shear and butt-welder
 
Shearing and butt-welder, which insure
double steel tidily and then welding and
leveling weld seam and supply strips for
accumulator.
 

  • Vertical-type accumulator

(1) Vertical-type acumulator: It can store enough material to make machine running contiuously producing when alternative steel coil.
Y132M2-6-B3 7.5KW 960
Feeding motor: Y132M2-6-B3 7.5KW 960RPM
 
FORMING MACHINE
Mainly roughly mill-forming steel strip and controlling weld seam.
 

Description Technical parametersremark

 
Horizontal-roll stands

(1)QuantitySeven stands 

(2)
Material of horizontal stands

 
High-precsion cast or forged steel

 

(3)
Diameter of horizontal shaft

Φ60mm 

(4)
Material of horizontal shaft

42CrMO 

 
Vertical-roll stand
 

(1)Quantityseven stands 

(2)
Material of vertical stands

QT50 

(3
Diameter of horizontal shaft

Φ35mm 

(4)
Material of horizontal shaft

 
45# forged steel

 

 
Driven gearbox

(1)QuantitySeven gearboxes 

(2)
Materla of gearbox

QT50 
(3)type

 
Sprial bevel gear

 
(4) Material of gearbox20CrMnTi 
(5)Material of shaft40Cr 

 
Power trasmission method

 
From unviersal transmission joint to horizontal roll stands

 
 
  • Guide and squeeze and scraper

One set of guide roll stand for controlling
direction of pipe seam to insure pipe seam
flatly and straightly entering into extruding
rollers.
One set of extruding roll stand for controlling
weld seam to realize successful welding.
Two sets of scraper frame for scraping outside weld seam

 Technical parametersRemark

 
Guide type

Turkish-heads type and 360°rotary

 

 
Welding rolls

two welding rollers
Three welding rollers

 

 
Scraper stands

 
Adjusting pole and quickly feeding and exit

 


Cooling type: Sink and shower

  • Sizing machine

Sizing device: Mainly fine shaping pipe after welding and controlling size accuracy. Each 6 sets of horizontal roll stand, vertical roll stand and drive gearbox, 12 sets of universal shaft.(structure same as forming device)

Description Technical parametersremark

 
Horizontal-roll stands

(1)QuantitySix stands 

(2
Material of horizontal stands

 
High-precsion cast or forged steel

 

(3
Diameter of horizontal shaft

Φ60mm 

(4)
Material of horizontal shaft

42CrMO 

 
Vertical-roll stand
 

(1)QuantitySix stands 

(2
Material of vertical stands

QT50 

(3)
Diameter of horizontal shaft

Φ35mm 

(4)
Material of horizontal shaft

 
45# forged steel

 

 
Driven gearbox

(1QuantitySix gearboxes 

(2
Materla of gearbox

QT50 
(3)type

 
Sprial bevel gear

 
(4)Material of gearbox20CrMnTi 
(5)Material of shaft40Cr 

 
Power trasmission method

From unviersal transmission joint to horizontal roll stands

 
 
  • Roughly straightening machine frame:

 
Type: Turk’s head type, 4 rolls single side two sets

 Technical parametersRemark

(1
Straightening stands type

 
Turk’s head type, and 360°rotary

 

(2
Diameter of straightening shaft

Φ30mm 

(3)
Material of straightening shaft

40Cr 
  • Main driven motor
 Technical parametersRemark

 
Main driven motor power

160KW 

 
Reducer model

ZLY224 

10. Computer controlled cutting machine
Usage: Cutting online as per
setting length
 
 

TYPE

CNC controller, normal/hot cutting

(1)
Cutting Maxi. Diameter

Φ76mm

(2)
Cutting Maxi. Wall-thickness

δ2.5mm

(3)
Cutting tolerlance

L=4~8m, ≤±3㎜

(4)
Cutting driven type

Pneumatic feeding and exit 

(5
The specification of saw blade

Φ500㎜

(6
Carriage motition motor

18.5 KW

(7)
Cutting motor

18.5 KW

(8)
Cutting speed

90M/min

 
11.Run-out table: Welded frame structure equipped with sizing signal system
 
12.150KW state-state high-frequency welder
The power of H.F. welder is 150KW
 
Custom Welded Pipe Machine , Large High Frequency Pipe Welding Machine

Contact Details
Wuxi Ketong Engineering Machinery Manufacture Co.,Ltd

Contact Person: Cicy

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