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High Frequency Straight Seam Welding Machine With PLC System Φ800mm~Φ1500mm

High Frequency Straight Seam Welding Machine With PLC System Φ800mm~Φ1500mm

High Frequency Straight Seam Welding Machine With PLC System Φ800mm~Φ1500mm

Product Details:

Place of Origin: JIANGSU,WUXI CITY
Brand Name: KETONG
Certification: CE, GOST, ISO9001:2008
Model Number: ZG60 (increase)

Payment & Shipping Terms:

Minimum Order Quantity: Negotiable
Price: Negotiable
Packaging Details: Standard Packing
Delivery Time: 30 working days after receive the buyer's advance payment
Payment Terms: L/C, T/T
Supply Ability: 10 sets per month
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Detailed Product Description
Tube Outer Diameter: Φ19mm~Φ76mm Tube Wall Thickness: δ1.0~3.0mm, Square Tube δ≤2.5mm
Tube Speed: 30M/min~80M/min Tube Length: 4M~8M (can Be Lengthened)
Strip Width: H60~240mm Steel Coil Outer Diameter: Φ800mm~Φ1500mm

High Frequency Straight Seam Welding Machine With PLC System Φ800mm~Φ1500mm


Second, the production capacity:


No. Item Number Value Remarks
1 Tube outer diameter Φ19mm~Φ76mm
2 Tube wall thickness δ1.0~3.0mm, square tube δ≤2.5mm
3 Tube speed 30M/min~80M/min
4 tube length 4M ~ 8M (can be lengthened)


Third, strip specifications:


No. Item Number Value Remarks
1 Steel strip thickness 1.0~3.0mm Material:
Q195,235
2 Strip width H60~240mm
3 Steel coil outer diameter Φ800mm~Φ1500mm
4 steel coil inner diameter Φ450mm ~ Φ550mm
5 Maximum weight ≤ 2500kg

 

Detailed Product Description
 
Tube Outer Diameter: Φ19mm~Φ76mm Tube Wall Thickness: δ1.0~3.0mm, Square Tube δ≤2.5mm
Tube Speed: 30M/min~80M/min Tube Length: 4M~8M (can Be Lengthened)
Strip Width: H60~240mm Steel Coil Outer Diameter: Φ800mm~Φ1500mm

 

Fourth, the production line process:


Raw material (belt coil)→unwinding→shearing, butt welding→stocking→passive leveling→forming rolling→high frequency welding→extracting outer burrs→spray cooling→sizing, shaping→rough straightening→fixing Cut off → take over, bundle.


V. Brief introduction of equipment configuration of each unit of the unit:


Unwinder
The function of this set is to disassemble the entire strip of steel to provide the required raw materials for the forming machine.
Structural form Manual double-sided feeding, 180° rotation, pneumatic brake
Steel coil inner diameter Φ450mm~Φ550mm
Steel coil outer diameter Φ800mm~Φ1500mm
Coil width H60mm~H240mm
Coil weight ≤ 2500kg

2.
Shear butt welder (user-owned)
The function of this set is to mechanically cut the first and last irregular parts of the two rolls of steel by manual feeding, and then align the welding with the first and last ends and sanding and leveling to supply the storage bin.
3. Storage bin:
There are two kinds of cages and horizontal loopers for the user to choose according to the actual situation.
The function of the cage is to store a certain amount of steel strips for mainframe rolling during the feeding of the steel strip and the first and last welding to ensure continuous production without downtime.
Feeding motor: Y160M-6-B3 7.5KW 960 rev / min
The working principle of the horizontal looper is that the feeding device cylinder is pressed tightly. The feeding motor of the steel belt drives the feeding roller to charge the storage tray by the friction force. The main motor drives the large drum silo to rotate the conveying roller, and the strip is inside and outside. The direction is stored in the inner and outer storage areas. A roll of steel strip is stopped after storage, waiting for shearing (head), butt welding is completed, and then filling the silo.
Looper diameter: Φ4500mm
Feeding motor: YCT250-4A 18.5KW Storage motor: YCT250-4B 22KW
4. Molding host:
The function of the sleeve is to press the passed strip into the desired tube blank by means of a forming die roll.
Parameter Remarks
Gantry (1), number of groups, seven groups
(2), gantry material, precision casting, forging
(3), horizontal roller diameter Φ70mm
(4), horizontal roller material 42CrMO
Vertical roller seat (1), number of groups, nine groups of vertical roller groups
(2), vertical roller seat material QT50
(3), vertical roller diameter Φ40mm
(4), vertical roller shaft material 45# precision forging
Power teeth
Wheel box (1), number of groups, seven groups
(2), box material, plate weldment
(3), type spiral bevel gear transmission
(4), spiral bevel gear material 20CrMnTi
(5), gear shaft material 40Cr
Power transmission type Cardan shaft transmission to flat roller frame
5. Guide, extrusion, and planing mechanism:
The function of the sleeve is to send the formed tube blank weld to the extrusion mechanism, so that the pipe joint is closed and welded, and then the outer welding bead is removed by the planer to obtain a flat and smooth welding surface.
Parameter Remarks
Guided type Turkish head, 360° rotation
Welding type three-roll extrusion
Planer seat adjustment type screw adjustment, fast advance and retreat knife
6. Cooling: The tube blank after welding is sufficiently cooled by the spray nozzle type.
7. Sizing host:
The function of this set is to finish the shaped tube blank to achieve the geometry of the drawing or user requirements.
Parameter Remarks
Gantry (1), number of groups, six groups
(2), gantry material, precision casting, forging
(3), horizontal roller diameter Φ70mm
(4), horizontal roller material 42CrMO
Vertical roller seat (1), number of groups
(2), vertical roller seat material QT50
(3), vertical roller diameter Φ40mm
(4), vertical roller shaft material 45# steel precision forgings
Power
Gear box (1), number of groups
(2), box material, plate weldment
(3), type spiral bevel gear transmission
(4), spiral bevel gear material 20CrMnTi
(5), gear shaft material 40Cr
Power transmission type Cardan shaft transmission to flat roller frame
8. Rough straightening mechanism:
The function of this set is to straighten and straighten the finished steel pipe to achieve the desired straightness.
Parameter Remarks
(1), straightening roller seat form Turkish head type, can be rotated 360°
(2) Straightening roller diameter Φ30mm
(3), straightening roller shaft material 40Cr
9. Main drive
Parameter Remarks
Main motor model, power 200KW
Reducer model ZLY250
10. Computer saw:
The function of this set is to cut the finished pipe into the required length according to the requirements of the merchant.
Conventional saw


SIX, user configuration project (for reference):


Unit power standard 380V/22V; 50HZ; three-phase four-wire system
Unit power (1), high frequency 200 KW
(2), main motor 200 KW
(3), auxiliary machine 45 KW
Total: about 445 KW
Unit area is 55M long x 4.5M wide
High frequency room length 5M×4M×2.8M
Water source cooling pool 30M31 / high pressure pump 1
Air source air compressor 1
Required lifting equipment, driving 5 to 10 tons, 2 sets
Conventional consumables (1) High-frequency cable, unit wiring (3) Saw blade
(2) Magnetic bar
8. After the contract is signed, our company provides the basic construction drawing of the unit, water, electricity and gas layout map; the random group provides the unit's “Operating Instructions”, including the list of specifications and models of the purchased parts of the equipment and the wearing parts drawings.
Nine, our company is responsible for assigning 1-2 technicians with excellent skills and strong sense of responsibility, responsible for the overall installation and assistance of the equipment, responsible for the entire line of commissioning; and on-site technical training for the relevant operators to proficiently operate the equipment for normal production, and Can eliminate general faults that may occur with the device.
Our company will cooperate with you sincerely to create brilliance with brand products, real price and timely and full service.

 

High Frequency Straight Seam Welding Machine With PLC System Φ800mm~Φ1500mm

Contact Details
Wuxi Ketong Engineering Machinery Manufacture Co.,Ltd

Contact Person: Cicy

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