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High Capacity Straight Seam Welding Machine δ2.0mm~6.0mm Square Tube δ≤5.0mm

High Capacity Straight Seam Welding Machine δ2.0mm~6.0mm Square Tube δ≤5.0mm

High Capacity Straight Seam Welding Machine δ2.0mm~6.0mm Square Tube δ≤5.0mm

Product Details:

Place of Origin: JIANGSU,WUXI CITY
Brand Name: KETONG
Certification: CE, GOST, ISO9001:2008
Model Number: ZG165

Payment & Shipping Terms:

Minimum Order Quantity: Negotiable
Price: Negotiable
Packaging Details: Standard Packing
Delivery Time: 30 working days after receive the buyer's advance payment
Payment Terms: L/C, T/T
Supply Ability: 10 sets per month
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Detailed Product Description
Tube Outer Diameter: Φ89mm~Φ165mm Tube Wall Thickness: δ2.0mm~6.0mm, Square Tube δ≤5.0mm
Tube Speed: 15M/min~50M/min Steel Strip Thickness: 2.0 ~ 6.0mm
Strip Width: H260~520mm Steel Coil Outer Diameter: Φ1200mm~Φ1500mm
Steel Coil Inner Diameter: Φ500mm~Φ600mm Maximum Weight: ≤ 8000kg

High Capacity Straight Seam Welding Machine δ2.0mm~6.0mm Square Tube δ≤5.0mm


model: ZG165


 production capacity:


No. Item Number Value Remarks
1 Tube outer diameter Φ89mm~Φ165mm
2 Tube wall thickness δ2.0mm~6.0mm, square tube δ≤5.0mm
3 Tube speed 15M/min~50M/min
4 tube length 4M ~ 10M (can be longer)

 

production line process:


Raw material (belt coil)→unwinding→shearing, butt welding→stocking→passive leveling→forming rolling→high frequency welding→extracting outer burrs→spray cooling→sizing, shaping→rough straightening→fixing Cut off → take over, bundle.

 

Brief introduction of equipment configuration of each unit of the unit:


Unwinder
The function of this set is to disassemble the entire strip of steel to provide the required raw materials for the forming machine.
Structure form double cone automatic clip discharge
Steel coil inner diameter Φ500mm~Φ600mm
Steel coil outer diameter Φ1200mm~Φ1500mm
Coil width H260mm~H520mm
Coil weight ≤8000kg

2.
Straight leveling machine
The function of the sleeve is to reversely bend the strip head just opened by the uncoiler to correct its inner curling characteristics, so as to smoothly enter the straightening machine.
3. Shear butt welder
The function of this set is to mechanically cut the first and last irregular parts of the two rolls of steel by manual feeding, and then align the welding with the first and last ends and sanding and leveling to supply the storage bin.
4. Horizontal looper:
The function of this set is to store a certain amount of steel strips for mainframe rolling during the process of feeding the steel strip and performing the first and last welding to ensure continuous production without downtime.
5. Molding host:
The function of the sleeve is to press the passed strip into the desired tube blank by means of a forming die roll.
Parameter Remarks
Gantry (1), number of groups, seven groups
(2), gantry material, steel castings
(3), horizontal roller diameter Φ110mm
(4), horizontal roller material 40Cr
Vertical roller seat (1), number of groups, nine groups of vertical roller groups
(2), vertical roller seat material, steel castings
(3), vertical roller diameter Φ75mm
(4), vertical roller shaft material 45# precision forging
Power teeth
Wheel box (1), number of groups, seven groups
(2), box material, steel castings
(3), type spiral bevel gear transmission
(4), spiral bevel gear material 20CrMnTi
(5), gear shaft material 40Cr
Power transmission type Cardan shaft transmission to flat roller frame
6. Guide, extrusion, and planing mechanism:
The function of the sleeve is to send the formed tube blank weld to the extrusion mechanism, so that the pipe joint is closed and welded, and then the outer welding bead is removed by the planer to obtain a flat and smooth welding surface.
Parameter Remarks
Guided type Turkish head, 360° rotation
Welding type four-roll extrusion
Planer seat adjustment type screw adjustment, fast advance and retreat knife
7. Cooling: The tube blank after welding is sufficiently cooled by the spray nozzle type.
8. Sizing mainframe:
The function of this set is to finish the shaped tube blank to achieve the geometry of the drawing or user requirements.
Parameter Remarks
Gantry (1), number of groups, five groups
(2), gantry material, steel castings
(3), horizontal roller diameter Φ110mm
(4), horizontal roller material 40Cr
Vertical roller seat (1), number of groups
(2), vertical roller seat material, steel castings
(3), vertical roller diameter Φ75mm
(4), vertical roller shaft material 45# steel precision forgings
Power
Gearbox (1), number of groups
(2), box material, steel castings
(3), type spiral bevel gear transmission
(4), spiral bevel gear material 20CrMnTi
(5), gear shaft material 40Cr
Power transmission type Cardan shaft transmission to flat roller frame
9. Rough straightening mechanism:
The function of this set is to straighten and straighten the finished steel pipe to achieve the desired straightness.
Parameter Remarks
(1), straightening roller seat form Turkish head type, can be rotated 360°
(2) Straightening roller diameter Φ60mm
(3), straightening roller shaft material 40Cr
10. Main drive
Parameter Remarks
Main motor model, power 200KW × 2
Reducer model ZLY315×2
11. Computer saw:
The function of this set is to cut the finished pipe into the required length according to the requirements of the merchant.
Conventional saw
 

 

High Capacity Straight Seam Welding Machine δ2.0mm~6.0mm Square Tube δ≤5.0mm

Contact Details
Wuxi Ketong Engineering Machinery Manufacture Co.,Ltd

Contact Person: Cicy

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