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High Speed Straight Seam Welding Machine With PLC Touch Screen Control

High Speed Straight Seam Welding Machine With PLC Touch Screen Control

High Speed Straight Seam Welding Machine With PLC Touch Screen Control

Product Details:

Place of Origin: JIANGSU,WUXI CITY
Brand Name: KETONG
Certification: CE, GOST, ISO9001:2008
Model Number: ZG219

Payment & Shipping Terms:

Minimum Order Quantity: Negotiable
Price: Negotiable
Packaging Details: Standard Packing
Delivery Time: 30 working days after receive the buyer's advance payment
Payment Terms: L/C, T/T
Supply Ability: 10 sets per month
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Detailed Product Description
Tube Outer Diameter: High Speed Tube Wall Thickness: δ3.0mm~8.0mm, Square Tube δ≤6.0mm
Tube Speed: 15M/min~40M/min Steel Strip Thickness: 5M ~ 12M (can Be Longer)
Strip Width: H360~690mm Steel Coil Outer Diameter: Φmax=1600mm
Steel Coil Inner Diameter: Φ500mm~Φ600mm Maximum Weight: ≤10T

High Speed Straight Seam Welding Machine With PLC Touch Screen Control


 

the production line process:


Raw material (belt coil)→unwinding→shearing, butt welding→stocking→passive leveling→forming rolling→high frequency welding→extracting outer burrs→spray cooling→sizing, shaping→rough straightening→fixing Cut off → take over, bundle.

strip specifications:


No. Item Number Value Remarks


1 Steel strip thickness 3.0~8.0mm Material:
Q195,235
2 Strip width H360~690mm
3 steel coil outer diameter Φmax=1600mm
4 Steel coil inner diameter Φ500mm~Φ600mm Brinell hardness:
≤60°
5 Maximum weight ≤10T

 

Detailed Product Description
 
Tube Outer Diameter: Φ114mm~Φ219mm Tube Wall Thickness: δ3.0mm~8.0mm, Square Tube δ≤6.0mm
Tube Speed: 15M/min~40M/min Steel Strip Thickness: 5M ~ 12M (can Be Longer)
Strip Width: H360~690mm Steel Coil Outer Diameter: Φmax=1600mm
Steel Coil Inner Diameter: Φ500mm~Φ600mm Maximum Weight: ≤10T

 

Five. Brief introduction of equipment configuration of each unit of the unit:


Unwinder
The function of this set is to disassemble the entire strip of steel to provide the required raw materials for the forming machine.
Structure form double cone automatic clip discharge
Steel coil inner diameter Φ500mm~Φ600mm
Steel coil outer diameter Φmax=1600mm
Coil width H360mm~H690mm
Coil weight ≤10T

2.
Straight leveling machine
The function of the sleeve is to reversely bend the strip head just opened by the uncoiler to correct its inner curling characteristics, so as to smoothly enter the straightening machine.
3. Shear butt welder
The function of this set is to mechanically cut the first and last irregular parts of the two rolls of steel by manual feeding, and then align the welding with the first and last ends and sanding and leveling to supply the storage bin.
4. Horizontal looper:
The working principle is that the feeding device cylinder is pressed by the steel belt. The feeding motor drives the feeding roller to charge to the storage bin by the friction force. The main motor drives the outer casing of the large silo to rotate the roller, and the strip is stored in the opposite direction inside and outside. In the inner and outer storage areas. - When the coiled steel strip is stored, it stops, waits for cutting (head), butt welding is completed, and then fills the silo.
Filling speed: 100~120m/min
Charge motor power: 90KW (DC)
Looper Rotating Motor Power: 90KW (DC)
5. Molding host:
The function of the sleeve is to press the passed strip into the desired tube blank by means of a forming die roll.
Parameter Remarks
Gantry (1), number of groups, seven groups
(2), gantry material, steel castings
(3) Horizontal roller diameter Φ120mm
(4), horizontal roller material 40Cr
Vertical roller seat (1), number of groups, eight groups of vertical roller groups
(2), vertical roller seat material, steel castings
(3), vertical roller diameter Φ85mm
(4), vertical roller shaft material 45# precision forging
Power teeth
Wheel box (1), number of groups, seven groups
(2), box material, steel castings
(3), type spiral bevel gear transmission
(4), spiral bevel gear material 20CrMnTi
(5), gear shaft material 40Cr
Power transmission type Cardan shaft transmission to flat roller frame
6. Guide, extrusion, and planing mechanism:
The function of the sleeve is to send the formed tube blank weld to the extrusion mechanism, so that the pipe joint is closed and welded, and then the outer welding bead is removed by the planer to obtain a flat and smooth welding surface.
Parameter Remarks
Guided type Turkish head, 360° rotation
Welding type four-roll extrusion
Planer seat adjustment type screw adjustment, fast advance and retreat knife
7. Cooling: The tube blank after welding is sufficiently cooled by the spray nozzle type.
8. Sizing mainframe:
The function of this set is to finish the shaped tube blank to achieve the geometry of the drawing or user requirements.
Parameter Remarks
Gantry (1), number of groups, five groups
(2), gantry material, steel castings
(3) Horizontal roller diameter Φ120mm
(4), horizontal roller material 40Cr
Vertical roller seat (1), number of groups
(2), vertical roller seat material, steel castings
(3), vertical roller diameter Φ85mm
(4), vertical roller shaft material 45# steel precision forgings
Power
Gearbox (1), number of groups
(2), box material, steel castings
(3), type spiral bevel gear transmission
(4), spiral bevel gear material 20CrMnTi
(5), gear shaft material 40Cr
Power transmission type Cardan shaft transmission to flat roller frame
9. Rough straightening mechanism:
The function of this set is to straighten and straighten the finished steel pipe to achieve the desired straightness.
Parameter Remarks
(1), straightening roller seat form Turkish head type, can be rotated 360°
(2) Straightening roller diameter Φ60mm
(3), straightening roller shaft material 40Cr
10. Main drive
Parameter Remarks
Main motor model, power 250KW × 2
Reducer model ZLY355×2
11. Computer saw:
The function of this set is to cut the finished pipe into the required length according to the requirements of the merchant.
Conventional saw
Type computer control, ordinary saw blade cutting
(1), the maximum cutting diameter Φ219mm
(2), the maximum cutting thickness δ8.0mm
(3), sawing length and dimensional accuracy L=4~12m, ≤±3mm
(4), flying saw drive type pneumatic lifting saw
(5), saw blade specifications Φ1000mm
(6), drag motor 30 KW
(7), sawing motor 110 KW
(8), sawing speed 40 M/min
12. Drop pipe rack: The function is to transport the finished steel pipe with a fixed length saw.
13. High frequency induction heating welder:
The high frequency of the unit is 600 KW. The specific configuration parameters are provided by the supporting supplier.

 

High Speed Straight Seam Welding Machine With PLC Touch Screen Control

Contact Details
Wuxi Ketong Engineering Machinery Manufacture Co.,Ltd

Contact Person: Cicy

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